Heavy Inlay

Heavy Inlay——Revolutionary Heavey Card Solutions

Overview

FMS is the innovative heavy sheet material which makes plastic card up to 14g!

FMS composed of flexible tungsten steel powder and resin, it supports copper antenna wiring processes for DI and contactless card making, and remains the excellent card RF performance!

Card maker can laminate FMS with traditional process of lamination, punch and get perfect results after personalization! Compared to ” stiff metal core” heavy card solutions, it delivers superior magnetic stripe encoding features as well!

In order to obtain the card with premium textures and luxury effects, card maker may laminate the metallic PVC printing film to build the card with premium textures and luxury effects!

We offer tailor-made FMS inlays, materials or even cards to support your innovations!

Application

  • Banking Card, Premium Membership Card, Gift Card, Brand Plate
  • Smart Card in Dual-interface, Contactless or plastic card (without chip)

Spec for FMS Material

  • Dimension
    • ≤640mm (L) * 440mm (W)    (+/-1mm)
    • Thickness 0.22~0.30mm       (+/-10%)
  • Vi-cat：73℃（+/-3℃）
  • Density：5.6~6.0 g/cm³
  • Tensile strength：≥20 MPa
  • Heat shrinkage rate：TD≤+6%  MD≥-12%
  • SurfaceRoughness：Ra 0.2~0.5

Structure Designs for FMS Inlay/Card

Typical layers design for DI and Contactless card with different weight choice.

We can provide customized FMS sheet material, Inlay and even final card.

 

 Spec for FMS Pre-laminated Inlay

FMS Solution For Dual Interface Card For Contactless Card
Size Max. 640×440 mm for FMS material Max. 640×440 mm for FMS material
Layout 3×7, 3×8 (customized) 3×7,3×8 (customized)
Thickness 0.52mm to build card weight ≥12g 0.42mm to build card weight ≥9g
Material PVC+FMS PVC+FMS
Freq/Protocol 13.56MHz / ISO 14443 13.56MHz / ISO 14443, ISO15693, NFC
RF Antenna Copper Wire for Coupling CoM, ACF etc. Copper Wire
Delivery Form  Sheet for card maker’s lamination Sheet for card maker’s lamination
Lamination Suggestion Hot-press ≥140°C , 7bar , 1200s

Cold-press ≤40°C,  7bar , 1200s

 Hot-press ≥ 140°C , 7bar , 1200s

Cold-press ≤40°C ,  7bar,  1200s

Feature

  • High density to make heavy card weight
  • Perfect RF performancefor DI Car and Contactless Card
  • Remain the conventional plastic card manufacturing process

 

 

 

 

TI Tag-it HF-I Inlay

TI Tag-it HF-I | High-Performance ISO 15693 RFID Inlays for Personnel, Asset & Logistics Management

Need proven, reliable HF inlays for ISO 15693 applications? Realsmart offers Texas Instruments Tag-it HF-I series inlays – trusted globally for nearly 20 years in personnel ID, asset tracking, vehicle management, warehousing, and logistics.

Choose from multiple antenna sizes: 45 × 45 mm, 76 × 45 mm, 38 × 22.5 mm, or round φ24.2 mm – all with 2048-bit memory (Tag-it HF-I Plus) or 256-bit options (Standard/Pro). Operating at 13.56 MHz with ISO 15693 and ISO 18000-3 compliance.

Custom inlay formats and tag constructions are available to match your exact requirements. Thanks to continued Texas Instruments supply support, Realsmart delivers reliable, high-performance RFID inlays for mission-critical applications.

Proven TI technology. Multiple form factors. Realsmart: Your trusted TI Tag-it partner.

Overview: Proven 20 Years of Global Reliability

As an outstanding representative of high-performance and stable RFID chips, the TI Tag-it HF-I series (ISO 15693) has been greatly recognized in the global market.

It is widely used in personnel identification management, goods management, vehicle management, industrial manufacturing management, warehousing, and logistics.

Despite being around for almost 20 years, the Tag-it HF-I series continues to see strong user demand. Thanks to the continued supply support from Texas Instruments, Realsmart can provide a variety of inlay/transponder standards as well as customize and manufacture RFID tags in various forms to meet your specific requirements.

TI Tag-it HF-I Chip Family Overview

Chip Series Memory Main Mode Part Number
Tag-it™ HF-I Standard 256 bits RF-HDT-SJME-G1
Tag-it™ HF-I Pro 256 bits RF-HDT-AJLE-G1
Tag-it™ HF-I Plus 2048 bits RF-HDT-AJLC-G0

✅ All chips operate at 13.56 MHz and comply with ISO 15693 and ISO 18000-3 protocols.

Key Features at a Glance

Feature Benefit
Proven TI chip technology 20+ years of global market recognition
ISO 15693 compliance Industry standard for vicinity RFID
Multiple antenna sizes 45 × 45 mm, 76 × 45 mm, 38 × 22.5 mm, φ24.2 mm
High memory option Up to 2048 bits, Tag-it HF-I Plus
Customizable Various inlay formats and tag forms available
Wide applications Personnel, goods, vehicle, industrial, warehousing, logistics

Applications: Where to Use TI Tag-it HF-I Inlays

Application Area Use Case Examples
Personnel identification management Employee ID, access control, visitor management
Goods management Product tracking, inventory control
Vehicle management Parking access, fleet management
Industrial manufacturing management Work-in-process tracking, tool management
Warehousing & logistics Pallet tracking, shelf management, supply chain

Technical Specifications – Antenna Options

45 × 45 mm Square Antenna

Parameter RO-SY4545TPL-2A (RI-I11-112A) RO-SY4545TPL-2B (RI-I11-112B) RO-SY4545TPL-2C (Custom)
Antenna size 45 × 45 mm 45 × 45 mm 45 × 45 mm
Frequency (MHz) 13.80 ± 0.4 14.40 ± 0.4 14.15 ± 0.4
Protocol ISO 15693, ISO 18000-3 ISO 15693, ISO 18000-3 ISO 15693, ISO 18000-3
Chip memory 2048 bits 2048 bits 2048 bits

76 × 45 mm Rectangular Antenna

Parameter RO-SY7645TPL-2A (RI-I02-112A) RO-SY7645TPL-2B (RI-I02-112B) RO-SY7645TPL-2C (Custom)
Antenna size 76 × 45 mm 76 × 45 mm 76 × 45 mm
Frequency (MHz) 13.86 ± 0.4 14.40 ± 0.4 14.10 ± 0.4
Protocol ISO 15693, ISO 18000-3 ISO 15693, ISO 18000-3 ISO 15693, ISO 18000-3
Chip memory 2048 bits 2048 bits 2048 bits

38 × 22.5 mm Small Rectangular Antenna

Parameter RO-SY3822TPL-2* (RI-I03-112A)
Antenna size 38 × 22.5 mm
Frequency (MHz) 13.80 ± 0.4
Protocol ISO 15693, ISO 18000-3
Chip memory 2048 bits

φ24.2 mm Round Antenna

Parameter RO-SYP24TPL-2* (RI-I16-112A)
Antenna size φ24.2 mm ± 0.1 mm
Frequency (MHz) 13.80 ± 0.4
Protocol ISO 15693, ISO 18000-3
Chip memory 2048 bits

Common Specifications

Parameter Specification
Frequency 13.56 MHz (HF)
Protocol ISO 15693, ISO 18000-3
Chip Family Texas Instruments Tag-it HF-I
Memory Options 256 bits (Standard/Pro) or 2048 bits (Plus)
Inlay Format Dry or wet inlay, pre-laminated sheet, or custom
Customization Various tag forms available upon request

Why Choose Realsmart TI Tag-it HF-I Inlays?

Advantage Description
Proven TI technology 20+ years of stable, reliable performance
Multiple antenna sizes 45 × 45 mm, 76 × 45 mm, 38 × 22.5 mm, and round φ24.2 mm
High memory option 2048 bits for data-intensive applications
ISO 15693 compliant Industry standard for vicinity reading, up to ~1 m
Fully customizable Various inlay formats and tag constructions
Global supply support Continued Texas Instruments supply chain

Comparison: TI Tag-it HF-I Antenna Sizes

Antenna Size Best For Part Number Reference
45 × 45 mm General purpose, ID cards, labels RI-I11-112A/B
76 × 45 mm Larger read range, asset tags, logistics RI-I02-112A/B
38 × 22.5 mm Compact devices, small labels, tool tracking RI-I03-112A
φ24.2 mm Round inlays, circular tags, anti-counterfeit RI-I16-112A

LED Prelam Inlay

LED Prelam Inlay | RFID Card with Embedded LED Visual Feedback

Light. Connect. Engage.

Want to add visual feedback to your contactless cards? Realsmart’s LED Prelam Inlay embeds 1–6 LEDs into pre-laminated smart card cores, providing instant light confirmation when tapped.

Choose standard LED, 0.42–0.45 mm thickness, for steady illumination, or blinking LED, ≥ 0.50 mm with control module, for programmable light effects. LED colors include red, white, yellow, and custom options. Material choices: PVC, PETG, or Polycarbonate in white, red, or orange.

Sheet size up to 650 × 530 mm with multiple layout options, including 3 × 8, 3 × 9, 5 × 5, 6 × 7, 6 × 8, 4 × 10, etc. Supports both dual-interface and contactless cards. Production capacity: 200,000 pieces per day.

Perfect for access control, loyalty programs, event badges, payment cards, and hotel key cards.

See the connection. Realsmart: Light up your RFID experience.

Overview: Pre-Laminated Smart Card Core with RFID + LED Modules

The LED Prelam Inlay is a pre-laminated smart card core that combines RFID electronics with embedded LED modules.

Layers are fused under heat and pressure, embedding the chip, antenna, and LEDs into a durable material. This solution enables secure contactless use while LEDs light up to provide visual feedback, enhance branding, and improve user experience.

Available in both standard LED and blinking LED configurations, this inlay sheet is ideal for card manufacturers who want to add an interactive visual element to their contactless products.

Key Features at a Glance

Feature Benefit
Visual feedback LEDs light up upon RFID interaction for user confirmation and brand enhancement
Dual interface capable Supports both contact and contactless operation
Customizable LED configuration 1 to 6 LEDs per card; multiple color options
Flexible materials Available in PVC, PETG, Polycarbonate, and more
Multiple layout options Various card arrangements per sheet, such as 3 × 8, 3 × 9, 5 × 5, 6 × 7, 6 × 8, 4 × 10, etc.
High production capacity Up to 200,000 pieces per day
Blinking LED option Control module for timed or pattern-based blinking effects

Technical Specifications

Parameter Specification
Product Name LED Prelam Inlay, RFID Card LED Prelam Inlay on Sheet
Max Sheet Dimension 650 × 530 mm
Layout Options 3 × 8, 3 × 9, 5 × 5, 6 × 7, 6 × 8, 4 × 10, and more
Standard LED Inlay Thickness 0.42 mm, 0.45 mm
Blinking LED Inlay Thickness ≥ 0.50 mm
Card Category Dual Interface Card / Contactless Card
LED Quantity per Card 1–6 pcs
LED Module Size 5 × 8 × 0.42 mm
Blinking LED Control Module Size 10.5 × 14.5 × 0.46 mm
LED Bright Area Diameter 1 mm
Minimum Pitch Between LEDs > 6 mm
Material PVC, PETG, Polycarbonate, etc.
Material Color White, red, orange, customizable
Wire Color Red, golden, blue, green, etc.
LED Color Red, white, yellow, or others
Production Capacity 200,000 pieces / day

Standard LED vs Blinking LED

Feature Standard LED Prelam Inlay Blinking LED Prelam Inlay
Thickness 0.42 mm or 0.45 mm ≥ 0.50 mm
Control module Not required Required, 10.5 × 14.5 × 0.46 mm
Lighting behavior Lights up steadily when powered Programmable blinking patterns
Best for Simple visual confirmation Attention-grabbing, branding effects

Applications: Where to Use LED Prelam Inlays

Application Area Use Case Examples
Access control Visual confirmation when card is tapped
Loyalty & membership Branded light effects for customer engagement
Event badges Interactive attendee identification
Payment cards Transaction confirmation via LED feedback
Hotel key cards Enhanced guest experience with light indication
Promotional & gift cards Attention-grabbing visual effects
Secure ID cards Multi-factor authentication with visual cue

Why Choose Realsmart LED Prelam Inlays?

Advantage Description
Visual feedback Confirms RFID read with immediate light response
Customizable LED count 1 to 6 LEDs per card
Multiple color options Red, white, yellow, or custom LED colors
Dual interface support Contact + contactless operation
High-volume production 200,000 pieces/day capacity
Flexible materials PVC, PETG, Polycarbonate
Blinking option available For enhanced visual effects

Eco-paper Inlay

Eco-Paper Inlay | 100% Biodegradable RFID Antenna – Plastic-Free, Recyclable, High Performance

Paper-based. Plastic-free. Performance-proven.

Need a plastic-free, biodegradable RFID inlay? Realsmart’s Eco-Paper Inlay replaces PET with pure paper, using nano silver-coated copper printing for high conductivity, oxidation resistance, and excellent bending durability.

Choose from coated paper, fragile paper, kraft paper, or thermal paper substrates. Thickness options from 0.07–0.12 mm, with maximum sheet size 500 × 275 mm or roll format. Supports both HF, 13.56 MHz, ISO 14443/15693 with NXP, ST chips, and UHF, 860–940 MHz, ISO 18000-6C with NXP, Impinj, Alien, Kiloway chips.

Perfect for anti-counterfeiting, smart packaging, tickets, game cards, and sustainable supply chain applications. Fast proofing, customization, and delivery available.

100% green. High performance. Realsmart: RFID that respects the planet.

Overview: Green RFID with Nano Silver-Coated Copper Technology

Thanks to advanced biodegradable RFID antenna technology, the Eco-Paper Inlay uses pure paper to replace plastic antenna substrates such as PET. This offers advantages of 100% green, renewable, high reliability, and excellent cost performance.

The RFID antenna is printed directly onto the paper surface using nano silver-coated copper conductive paste, which delivers good bending resistance, high conductivity, high chemical stability, and resistance to oxidation.

Key Features at a Glance

Feature Benefit
100% green & environmental No plastic, no pollution, fully recyclable
Simple production process Supports rapid production with significant energy advantages
Good fragility Paper-based antenna ideal for anti-counterfeiting RFID applications
High performance-price ratio Cost-effective compared to aluminum etching RFID antennas
Various product forms HF, UHF inlays, cards, labels, and more
Customization capability Professional design, custom service, fast proofing and delivery

Product Construction: Paper-Based, Plastic-Free

The Eco-Paper Inlay replaces traditional PET antenna substrates with pure paper, making it an ideal choice for environmentally conscious RFID applications.

Parameter Specification
Base material Coated paper / Fragile paper / Kraft paper / Thermal paper
Antenna technology Nano silver-coated copper conductive paste, printed
Inlay thickness, optional 0.07–0.12 mm
Coil width, max 275 mm
Large sheet size, max 500 × 275 mm
Shipment form Roll material or large sheet

Applications: Where to Use Eco-Paper Inlays

Application Area Use Case Examples
Anti-counterfeiting Product authentication, secure documents
Smart packaging Track and authenticate packaged goods
Book & document labels Library management, document tracking
Tickets Event access, public transport, museum entry
Game cards Interactive and collectible cards
Supply chain & logistics Sustainable tracking solutions

RFID Chip Compatibility & Frequency

Frequency Protocol Compatible Chip Families
HF / NFC, 13.56 MHz ISO 14443 NXP Mifare Series, ICode Series, Ntag Series, ST25TA Series, etc.
HF / NFC, 13.56 MHz ISO 15693 NXP ICode Series, ST25TB Series, etc.
UHF, 860–940 MHz ISO 18000-6C NXP UCode Series, Impinj Monza Series, Alien Higgs Series, Kiloway Series, etc.
  • Frequency options: HF, 13.56 MHz, or UHF, 860–940 MHz
  • Antenna & inlay: Size and performance can be customized or designed to customer specifications

Environmental & Operating Conditions

Parameter Specification
Operating temperature −5°C ~ +60°C / 20%–80% RH
Storage temperature 20°C ~ +30°C / 20%–60% RH

Quality & Personalized Services

Service Category Available Options
Chip encoding Initialization, personalization
Reprocessing Compounding, printing
Custom design Professional design, fast proofing and delivery
Product forms HF inlay, UHF inlay, cards, labels, and more

Why Choose Realsmart Eco-Paper Inlays?

Advantage Description
100% plastic-free Pure paper substrate – biodegradable and recyclable
Nano silver-coated copper antenna High conductivity, oxidation resistance, good bending durability
HF & UHF support One solution for both 13.56 MHz and 860–940 MHz applications
Cost-effective Better price-performance than aluminum etching
Fast turnaround Simple production process, rapid delivery
Customizable Size, performance, chip, and form factor

Comparison: Eco-Paper Inlay vs Traditional PET Inlay

Feature Eco-Paper Inlay, This Product Traditional PET Inlay
Substrate material Pure paper, coated / kraft / fragile / thermal PET, plastic
Biodegradable ✅ Yes ❌ No
Recyclable ✅ Yes ❌ No
Plastic-free ✅ Yes ❌ No
Antenna technology Nano silver-coated copper, printed Etched copper or aluminum
Bending resistance ✅ Good Standard
HF support ✅ Yes, 13.56 MHz ✅ Yes
UHF support ✅ Yes, 860–940 MHz ✅ Yes
Best for Green RFID, anti-counterfeit, short-life applications Long-life, durable cards

Technical Specifications

Parameter Specification
Product Name Eco-Paper Inlay
Base Material Coated paper / Fragile paper / Kraft paper / Thermal paper
Antenna Technology Nano silver-coated copper conductive paste, printed
Inlay Thickness 0.07–0.12 mm, optional
Maximum Coil Width 275 mm
Maximum Sheet Size 500 × 275 mm
Shipment Form Roll material or large sheet
Frequency Options HF: 13.56 MHz / UHF: 860–940 MHz
HF Protocols ISO 14443, ISO 15693
UHF Protocol ISO 18000-6C
HF Chip Compatibility NXP Mifare, ICode, Ntag, ST25TA, ST25TB, etc.
UHF Chip Compatibility NXP UCode, Impinj Monza, Alien Higgs, Kiloway, etc.
Operating Temperature −5°C ~ +60°C / 20%–80% RH
Storage Temperature 20°C ~ +30°C / 20%–60% RH
Customization Antenna size, performance, chip, form factor

Super Thin & Flat Sheet Inlay

Super Thin & Flat Sheet Inlay | Ultra-Thin RFID Inlay (0.20–0.36 mm) for Flat Contactless Cards

Thinner, flatter, smarter.

Need an ultra-thin RFID inlay as slim as 0.20 mm? Realsmart’s patented Super Thin & Flat Sheet Inlay enables the world’s thinnest contactless cards with a perfectly flat surface – no chip or coil marks.

Available in thickness options of 0.20 mm, 0.24 mm, 0.32 mm, and 0.36 mm, ±0.04 mm, with large sheet sizes up to 750 × 540 mm. Compatible with all major HF chips from NXP, Infineon, EM, and Sony Felica at 13.56 MHz, ISO 14443/15693.

Better bending and torsion resistance than standard inlays. Support for additional functional or anti-counterfeit layers. 100% function tested, dimensionally measured, and visually inspected. Proven quality trusted by customers in Europe and Japan.

Ultra-thin. Super-flat. Patented. Realsmart: Your partner for next-generation RFID cards.

Overview: Patented Mass Production Innovation for Ultra-Thin RFID Cards

The Super Thin & Flat Sheet Inlay is a patented mass-production innovation designed for ultra-thin, flat RFID cards.

With thickness as low as 0.20 mm, it supports any layout, HF chips, and additional functional or anti-counterfeit layers, ensuring superior quality, durability, and security.

This pre-laminated sheet inlay meets the growing market demand for thinner, flatter contactless cards while enabling extra layers for anti-counterfeiting or other applications.

Imagine a pre-laminated sheet inlay with a thickness of 0.20 mm or even thinner — any layout, thickness, and HF chips can be easily applied to support your high-quality card production.

Key Features at a Glance

Feature Benefit
Super-thin thickness 0.20 mm – suitable for ultra-flat & ultra-thin cards
Perfect printing surface No marks on chip or coil areas
Better physical performance Improved bending and torsion resistance
Mature production technology Higher throughput and consistent quality
Patented mass production Reliable, scalable manufacturing
Customizable Any layout, thickness, HF chip, and additional layers

Product Construction

The Super Thin Sheet Inlay is a pre-laminated sheet available in multiple thickness options:

Specification Details
Sheet Size, Max 750 × 540 mm
Thickness Options 0.20 mm, 0.24 mm, 0.32 mm, 0.36 mm ± 0.04 mm
Material Copper wire antenna, patented module with PVC sheet
Chip Type HF, NXP Mifare, ICode, NTAG; Infineon; EM; Sony Felica; or any RFID chip brand
HF Operating Frequency 13.56 MHz – ISO/IEC 15693, ISO/IEC 14443
Storage Temperature −20°C ~ +50°C
Options Oval antenna; customer-specific layout; material: PET-G, PVC

Applications: Where to Use Super Thin Sheet Inlays

Application Area Use Case Examples
Ultra-thin RFID cards Slim access control, membership, and ID cards
Anti-counterfeit cards Add functional or security layers
Transit & ticketing Thin transport cards, event tickets
Loyalty & gift cards Premium thin cards with printing on both sides
High-security documents Embedded layers for additional protection

Quality Guarantee

Measure Description
100% functional testing Each transponder’s UID data and RF parameters detected and recorded
UID data provision Available upon request with shipment
Optional frequency testing RF parameter verification and recording
Optional block check Additional quality verification
Optional NXP Mifare 1K S50 conversion 7-byte to 4-byte transfer available
100% dimensional measurement Visual inspection of every inlay
ISO compliance Strict production management & QC process control
Global customer proven Widely used in European and Japanese markets
Reliability testing Executed under professional testing houses

Why Choose Realsmart Super Thin Sheet Inlays?

Advantage Description
Ultra-thin, 0.20 mm Enables the thinnest finished cards on the market
Super-flat surface No chip or coil marks – perfect for printing
Better bending & torsion Improved physical durability vs. standard inlays
Patented technology Proven mass production with higher throughput
Any layout & chip Fully customizable to your specifications
Add functional layers Anti-counterfeiting or other applications
Globally trusted Widely used in Europe and Japan

Comparison: Super Thin Sheet Inlay vs Standard Inlay

Feature Super Thin Sheet Inlay, This Product Standard Inlay
Minimum thickness 0.20 mm Typically 0.36–0.48 mm
Bending resistance ✅ Better Standard
Torsion resistance ✅ Better Standard
Surface flatness Super-flat, no marks Possible chip/coil imprint
Anti-counterfeit layering ✅ Supported Limited
Custom layout ✅ Any layout Often restricted
Patented mass production ✅ Yes No

Technical Specifications

Parameter Specification
Product Name Super Thin & Flat Sheet Inlay
Sheet Size, Max 750 mm × 540 mm
Thickness Options 0.20, 0.24, 0.32, 0.36 mm ± 0.04 mm
Material Copper wire antenna, patented module with PVC sheet
Chip Type HF – NXP Mifare, ICode, NTAG; Infineon; EM; Sony Felica; or any RFID chip brand
HF Operating Frequency 13.56 MHz
Protocol ISO/IEC 15693, ISO/IEC 14443
Storage Temperature −20°C ~ +50°C
Options Oval antenna; customer-specific layout; material: PET-G, PVC
Quality Testing 100% functional, dimensional, visual
Optional Services UID data, frequency testing, block check, Mifare conversion

Digital Printable Sheet Inlay

Digital Printable Sheet for Flat & Thin Contactless Card Manufacturing Solutions

Revolutionary digital printing and sheet inlay technologies with digital coated films arriving!

Need flat, thin contactless cards that print flawlessly on both sides? Realsmart’s Digital Printable Sheet Max Solution delivers a super-flat surface with no chip or antenna imprints — helping avoid warping, jamming, and other problems during digital printing.

The finished product is extremely thin with a smooth and flat surface, perfectly suitable for digital printing. The Max Solution comes with a finished thickness of 0.38 mm / 14.96 mil and supports double-sided digital printing on mainstream digital printing presses.

The laminated sheet can be printed directly on both sides and punched into finished cards after printing — no second lamination run required. Optional overlays can be added on demand to increase the finished card thickness to 0.50 mm / 19.69 mil.

Flat. Thin. Digitally printable. Realsmart: Your competitive edge in contactless card manufacturing.

Overview: Revolutionary Digital Printable Sheets for Flat, Thin Contactless Cards

Realsmart’s Digital Printable Sheet Max Solution offers ultra-thin flat contactless cards using advanced digital printing and sheet inlay technology with digital coated films.

Smooth, flat surfaces prevent warping and jamming for flawless double-sided digital printing.

This solution enables direct punching after printing — no secondary lamination required — saving labor costs and accelerating delivery. On-demand thickness adjustment is available by adding optional overlays.

Now you have a competitive new choice for contactless card manufacturing.

Revolutionary Contactless Card Production Technology

Feature Benefit
Super-flat surface No surface depression, without chip and antenna position imprints
Ultra-thin thickness 0.38 mm / 14.96 mil sheet directly printed on both sides
Supports mainstream digital printing press Small batches or multiple designs on one sheet, high-quality double-sided printing
Supports various digital printing presses Supports various digital printing presses with various thicknesses
Upgrades traditional contactless card making technology Directly punching after printing without 2nd lamination run
Fast delivery in high quality and cost-effective ways Saves labor costs, layers stacking, and lamination process
Quick delivery possible Saves process of stacking and lamination

Product Construction: Max Solution

Max Solution: Flat & Thin Contactless Card 0.38 mm / 14.96 mil

Layer Thickness
Digital Printable Film 0.14 mm
Ultra-thin Flat Inlay 0.12 mm
Digital Printable Film 0.12 mm
Total Thickness 0.38 mm / 14.96 mil

Manufacturing Workflow: Max Solution

Step Action
Printer requirement User’s digital printer can print sheet 0.38 mm / 14.96 mil
Ship form Laminated sheet in 0.38 mm / 14.96 mil
Production Double-sided print → Punch → Get 0.38 mm / 14.96 mil ultra-thin flat contactless card directly
On-demand Laminate 2 additional overlays of 0.06 mm, then punch to get ultra-thin flat contactless card in 0.50 mm / 19.69 mil

Applications: Where to Use Digital Printable Sheet Max Solution

Application Area Use Case Examples
Transportation Transit cards, bus passes, metro tickets
Ticketing Event tickets, amusement park entry
Membership Loyalty cards, club memberships, gym cards
Payment Contactless payment cards, prepaid cards
Access control Office entry, hotel key cards
Promotional cards NFC business cards, marketing giveaways

Technical Specifications

Parameter Specification
Product Name Digital Printable Contactless Card Making Solution – Max Solution
Finished Card Thickness, No Overlay 0.38 ± 0.04 mm / 14.96 mil
With Optional Overlays 0.50 mm / 19.69 mil – add 2 × 0.06 mm overlays
Inlay Thickness 0.12 mm
Digital Printable Film 0.14 mm top film + 0.12 mm bottom film
Sheet Size < 330 × 480 mm, 13″ × 18.9″
Surface Treatment Matte, default
Material PVC
Printing Method Double-sided, digital print
RF Protocol, Chip 13.56 MHz, ISO 15693, ISO 14443, NFC; NXP Mifare / NTag / ICode families, etc.
Ship Form – Option 1 Laminated Sheet Inlay with digital coating on 2 sides
Total Thickness 0.38 mm / 14.96 mil
Production Method 2 sides print, punch into card directly

Quality Assurance

Measure Description
100% functional testing Every inlay tested for RFID performance
Coil position measurement Ensures antenna placement accuracy
Optional UID data service UID data provided with shipment
Optional frequency inspection RF parameter verification
ISO compliance Strictly complies with ISO standards for production management and quality control

Why Choose Realsmart Digital Printable Sheet Max Solution?

Advantage Description
Super-flat surface No surface depression, without chip and antenna position imprints
Ultra-thin thickness 0.38 mm / 14.96 mil sheet directly printed on both sides
Digital printing ready Suitable for double-sided digital printing
No second lamination run Directly punching after printing
Fast delivery Saves layers stacking and lamination process
Cost-effective production Saves labor costs and improves production efficiency
Quality assured 100% functional testing and coil position measurement

Comparison: Digital Printable Sheet Max Solution vs Traditional Contactless Card Making

Feature Digital Printable Sheet Max Solution Traditional Contactless Card Making
Finished thickness 0.38 mm / 14.96 mil Usually thicker
Surface flatness Super-flat, no chip or antenna position imprints Possible chip or antenna imprint
Digital printing Direct double-sided printing May require additional processing
Punching process Punch directly after printing Usually requires lamination before punching
Secondary lamination Not required for 0.38 mm sheet Usually required
Labor cost Reduced layer stacking and lamination process More production steps
Delivery speed Quick delivery possible Longer process flow